OUR CAPABILITIES

Integrated Ring Rolling, Forging & Precision Machining Solutions

Trusted Global Manufacturing Partner for Bearings, Automotive, Hydraulics, and Energy OEMs Since 2009.

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Manufacturing Ecosystem

01. Ring Rolling

High-speed seamless rolled rings with optimal grain flow structure.

02. Forging

Friction screw press and belt-drop hammer lines for high structural integrity.

03. Machining

Precision turning and milling within tight micron tolerances for finish parts.

04. Quality Lab

NDT, spectrometer, and metrology systems ensuring zero defects.

05. Packaging

Heat-treated box stuffings, moisture barriers, and cargo protection.

Ring Rolling Facility

Equipped with automatic radial-axial CNC ring rolling machines. Suitable for bearing race and planetary transmission blanks.

Equipment AJIT 500mm & 300mm CNC lines
Capacity Outer Diameter: 50 mm to 450 mm
Applications Bearings & Gear Rings
Technical Details Radial-axial grain flow control

Equipment & Infrastructure

Integrated Manufacturing Infrastructure Supporting Ring Rolling, Forging, Machining and Quality Assurance.

01 NDT Testing & Metrology

Laboratory

In-house metallurgical testing lab auditing raw alloy bars and forged components. Employs advanced spectrometers and NDT systems to secure zero steel defects.

Spectrometer GNR Italy OES Qty: 1
MPI Setup Mayuresh 400mm Wet Qty: 1
Ultrasonic Testing Blowhole Detection Qty: 1
Hardness Tester FEI Brinell Machine Qty: 1
Laboratory
02 CAD/CAM Tooling Development

Die Shop

Precision die design and tooling manufacturing workshop. Translates SolidWorks CAD files directly into hardened hot-forging die sets using multi-axis CNC milling.

VMC Tooling Haas 3YT CNC Mill Qty: 1
Shot Blasting Harikrishna Scale Blast Capacity: 1 T/H
Tool Room Anil Lathes & MAS Drills Full Setup
Design CAD/CAM SolidWorks 3D Modeling CAD/CAM Station
Die Shop
03 Hot Forming Operations

Forge Shop

High-speed CNC radial-axial ring rolling and closed die friction press hot forging. Creates structural components with continuous grain flow profiles.

Ring Rolling AJIT 500/300 CNC Lines Qty: 2 Lines
Drop Hammer Rattan 1.5T Drop Qty: 1
Friction Press Dharam 400T Press Qty: 1
Trimming Press Amrit 250T/100T Power Qty: 2
Forge Shop
04 Heat Treatment & billet Pre-heating

Furnace

Advanced batch thermal annealing ovens and high-capacity induction pre-heaters. Restores alloy steel microstructure parameters to secure optimal machinability.

Annealing Axiom 3-Ton Normalizing Qty: 3 Units
Pusher Furnace Oil-Fired Pusher 350 kg/hr Qty: 1
Induction Plasma 250KVA & 350KVA Qty: 2
Temp Control Digital Pyrometer Tracking Smart Setup
Furnace
05 Precision Finish Machining

CNC Machine Workshop

Advanced finishing turning workshop operating multi-axis CNC lathes and milling centers. Delivers final tolerance controls within precise micron parameters.

CNC Lathes 300mm Finish Turn Lathes Qty: 24 Units
VMC Mill Haas 2YT CNC VMC Qty: 1 Unit
Laser Marker SLTL Laser Marking Qty: 1 Unit
Scope OD up to 300mm (+/-10μm) Precision Range
CNC Workshop

Manufacturing Capacity Statistics

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Max Ring Outer Diameter
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Max Component Weight
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Friction Press Capacity
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CNC Lathe Lines
✓ ISO 9001:2015 Certified

NDT Testing & Metrology Lab

Vimal Forge LLP controls components under ISO 9001:2015 procedures. Our in-house testing laboratory features Italian chemical spectrometers, magnetic particle inspection, ultrasonic sound checking, and hardness devices to eliminate any steel structure defects.

Chemical Spectrometer GNR Italy (OES)
Ultrasonic (UT) Blowhole detection
Crack Check (MPI) Mayuresh 400mm wet
Traceability Heat Code stamp
Metrology Lab

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📞 Call Sourcing Manager (+91 99797 77787)