Production Infrastructure

Manufacturing Facilities & Machine Inventory

Operating two integrated production plants in Gujarat, India. Our tool development, forming presses, automatic ring rollers, and metrology labs are managed in-house.

Seamless Ring Rolling Facility

Dedicated entirely to high-volume bearing races and seamless transmission gear blanks. Utilizes CNC-controlled radial and axial forming to secure optimal grain orientation, eliminating voids and surface fissures.

Infrastructure & Capacity Parameters:

Ring Rolling Mills CNC Radial-Axial mills producing seamless rings
Steel Size Range Outer Diameter: 50 mm to 400 mm / 450 mm
Vimal Forge LLP Capacity 300 MT Power Press + 250 KVA Induction (OD 50-250mm, wt 0.200 to 4.5 Kg)
Vimal Steel Forge Capacity 400 MT Power Press + Oil Fired Furnace (OD 50-400mm, wt 0.500 to 15.0 Kg)
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Ring Rolling Machine

Closed Die Forging Facility

Houses heavy drop-hammers and high-tonnage friction press lines. Engineered for structural parts where directional strength is mandatory under shock and heavy load stresses.

Infrastructure & Capacity Parameters:

Closed Die Forging Hammer 1.5 MT Belt Drop Hammer Line + 350 KVA Induction Heating
Press Forging & Upset 500 MT Screw Press Line + 250 KVA Induction Heating
Hammer Dimensions Closed Die size: 650 # 350 # 250 mm
Press Dimensions Press Forging size: 150 # 150 # 80 mm
Hammer Weights Closed Die Forging range: 0.500 Kg to 20 Kg
Press Weights Press Forging range: 0.100 Kg to 2 Kg
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Closed Die Forging

Precision CNC Machining Shop

Equipped to transition hot forgings into plug-and-play finished components. Our turning workshop runs multi-axis machines linked online to our quality tolerance metrology checks.

Infrastructure & Capacity Parameters:

Vertical Milling Centers 2 Haas Machines for VMC operations (Capacity: 1020 x 600 x 400)
In-House CNC Lines Proof CNC Lathes: 12 Nos. | Finish CNC Lathes: 14 Nos.
Laser Marking High-speed Laser Marking Machine for component-level traceability
Turning Limits Turning capacity up to 400 mm DIA
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CNC Machining

Metallurgical Laboratory & Metrology

In-house laboratory auditing raw alloy bars and forged items. Standard checkpoints include optical chemical spectros, microscopic grain distribution audits, and ultrasonic cracks checking.

Infrastructure & Capacity Parameters:

Optical Spectrometer GNR ITALY Spectros (with nitrogen detection facility)
Metallurgical Microscope Microscope up to 1000X magnification for grain analysis
Magnetic Particle (MPI) Wet crack indicator up to 400 mm size with Auto De-magnetic Facility
Hardness Tester Brinell hardness tester for 3000kg load & 10mm dia
Sample Preparation Abrasive Cutting Machine & Polishing Machines
Review Quality Systems
Quality Lab Testing

Tool Room & Annealing Furnaces

In-house die development shop and batch thermal processing facilities. Our CAD/CAM systems translate customer drawings into hardened hot-forging die sets, while normalizing furnaces establish excellent alloy machinability.

Infrastructure & Capacity Parameters:

Die Shop Machinery 3 Conventional Lathes, Radial Drills, VMC-Haas
Annealing & Normalizing Bell Type Induction Furnaces - 3 nos. (Capacity: 3 MT) with I-TOOL live cycle software
Shot Blasting Machine Tumbler type shot blasting de-scaling (capacity: 1 MT / cycle)
Tooling Engineering In-house die punching, cup forming, and trim forging die molds
Learn About Supply Capabilities
Tool Room Forging Dies

Ready To Discuss Your Next Component?

Upload your engineering drawing or technical requirement and our engineering team will review your project and provide manufacturing feasibility along with a quotation.

Fast RFQ Response

Average engineering review within 24 hours.

OEM Manufacturing

Integrated Ring Rolling, Forging & CNC Machining.

ISO 9001 Certified

Quality-controlled manufacturing with complete traceability.

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